Ensuring product quality and optimizing packaging line efficiency is made possible by E2M’s VisioCap  Bottle cap inspection system.

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In production processes, the phase comprising the packaging line is a key moment that, without effective quality control and a bottle cap inspection system, can lead to significant losses.

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Rejection of defective or non-production packaging is an effective solution for reducing operating costs and meeting quality standards and demands.

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The VisioCap is a  bottle cap inspection system by artificial vision performs in a High-frequency production line , detecting defective caps of the bottles and containers.

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VisioCap is a bottle cap inspection equipment

This innovative cap inspector system stands out in the market for valuable features such as:

• It does not require maintenance.

• Long-life system and fast amortization.

• Automatic height adjustment of the inspection bridge.

• Intuitive user interface.

• Quick and easy format changes.

• Parameters and tolerances setting for each format.

• Visual adjustment of control parameters.

• Real-time production statistics.

• Remote control via internet and remote diagnosis.

• Rejection signal management. E2M offers a wide range of defective bottle rejection systems. Also for carafes.

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In this system, each packaging format has associated a set of parameters that will be changed very quickly through completely intuitive configuration applications.

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Visiocap offers options to raise the detection accuracy:

VisioTopCap – Extrusion inspection system in the cap, using 1 triangulation system chamber with reading accuracy 10-30µ, which translates into detection accuracy on the plastic cap from 0.3 mm extrusion with a reliability of 100 %.

Multistep Rejection System, together with Visiocap bottle cap inspection system, provide agility to production ensuring the highest quality.

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Features

• Up to 3 CMOS B / W cameras of 1.3 Mp.

• LED lighting system

• High-performance production, up to 90,000 u / hour depending on the inspections to be performed

• IP67 stainless steel enclosure for cameras

• Intel next-generation processor

• Windows 10 based computer system and interface

• 17 ”TFT touch screen for operator communication

• Keyboard with mouse

• USB, Ethernet

• Container position control by sensor and encoder

• Possibility of implementing a superior zenital chamber

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MONITORING

Operation monitoring of:

• capper heads

• filler valves

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Detection of exploded or dropped bottles

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TYPICAL INSPECTIONS

System for the inspection of:

• Absence of plug

• Inclined plug

• Threading degree (insertion depth)

• Broken, pinched, or bent inviolability ring

• Distance between washer and plug (6 observation points)

• Fill level (depending on fill height)

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ADVANTAGE

• Maintenance-free

• Long life and fast amortization system

• Automatic adjustment of inspection bridge height

• Intuitive use interface

• Quick and easy format and product changes

• Parameter set and tolerances supported for each format

• Visual adjustment of control parameters

• Real-time production statistics

• Remote control via internet and remote diagnosis

• Rejection signal management. E2M offers a wide range of defective bottle rejection systems. Also for ticks.

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VERSIONS / OPTIONALS
VisioTopCap – Extrusion inspection system in the cap, using 1 triangulation system chamber with reading accuracy 10-30µ, which translates into detection accuracy on the plastic cap from 0.3 mm extrusion with a reliability of 100 %