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VISIOCAP

Bottle Cap Inspection System With A 120º Views For Detection Of The Minimum Plugging Defect

VisioCap.jpg

VISIOCAP

Bottle Cap Inspection System With A 
120º Views For Detection Of The Minimum Plugging Defect. The capture of 3 views of the plug allows to locate the defects that remain hidden for the typical systems of a single view. Measurements are made in 6 points distributed every 60º.

Ensuring product quality and optimizing packaging line efficiency is made possible by E2M’s VisioCap  Bottle cap inspection system.

In production processes, the phase comprising the packaging line is a key moment that, without effective quality control and a bottle cap inspection system, can lead to significant losses.

Rejection of defective or non-production packaging is an effective solution for reducing operating costs and meeting quality standards and demands.

The VisioCap is a  bottle cap inspection system by artificial vision performs in a High-frequency production line , detecting defective caps of the bottles and containers.

VisioCap is a bottle cap inspection equipment

This innovative cap inspector system stands out in the market for valuable features such as:

  • It does not require maintenance.

  • Long-life system and fast amortization.

  • Automatic height adjustment of the inspection bridge.

  • Intuitive user interface.

  • Quick and easy format changes.

  • Parameters and tolerances setting for each format.

  • Visual adjustment of control parameters.

  • Real-time production statistics.

  • Remote control via internet and remote diagnosis.

  • Rejection signal management. E2M offers a wide range of defective bottle rejection systems. Also for carafes.

In this system, each packaging format has associated a set of parameters that will be changed very quickly through completely intuitive configuration applications.

Visiocap offers options to raise the detection accuracy:

VisioTopCap – Extrusion inspection system in the cap, using 1 triangulation system chamber with reading accuracy 10-30µ, which translates into detection accuracy on the plastic cap from 0.3 mm extrusion with a reliability of 100 %.


Multistep Rejection System, together with Visiocap bottle cap inspection system, provide agility to production ensuring the highest quality.

Features
  • Up to 3 CMOS B / W cameras of 1.3 Mp.

  • LED lighting system

  • High-performance production, up to 90,000 u / hour depending on the inspections to be performed

  • IP67 stainless steel enclosure for cameras

  • Intel next-generation processor

  • Windows 10 based computer system and interface

  • 17 ”TFT touch screen for operator communication

  • Keyboard with mouse

  • USB, Ethernet

  • Container position control by sensor and encoder

  • Possibility of implementing a superior zenital chamber

MONITORING

Operation monitoring of:

  • capper heads

  • filler valves

Detection of exploded or dropped bottles

TYPICAL INSPECTIONS

System for the inspection of:

  • Absence of plug

  • Inclined plug

  • Threading degree (insertion depth)

  • Broken, pinched, or bent inviolability ring

  • Distance between washer and plug (6 observation points)

  • Fill level (depending on fill height)

ADVANTAGE

  • Maintenance-free

  • Long life and fast amortization system

  • Automatic adjustment of inspection bridge height

  • Intuitive use interface

  • Quick and easy format and product changes

  • Parameter set and tolerances supported for each format

  • Visual adjustment of control parameters

  • Real-time production statistics

  • Remote control via internet and remote diagnosis

  • Rejection signal management. E2M offers a wide range of defective bottle rejection systems. Also for ticks.

VERSIONS / OPTIONALS
VisioTopCap – Extrusion inspection system in the cap, using 1 triangulation system chamber with reading accuracy 10-30µ, which translates into detection accuracy on the plastic cap from 0.3 mm extrusion with a reliability of 100 %

Typical Inspections Of The VISIOCAP

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Typical Inspections Of The VISIOCAP.JPG
visiocap_Broken, pinched or folded invio

Broken, pinched or folded inviolability ring

visiocap_Absence of plug.png

Absence of plug

Bottle Distance between washer and plug

Distance between washer and plug (6 observation points)

Bottle Threading degree (insertion depth

Threading degree (insertion depth)

visiocap_Fill level (depending on fill h

Fill level (depending on fill height)

visiocap_Inclined cap.png

Inclined cap